BIW Product Design (Structures and Closures)

Role 1 – BIW Product Design –  Structures

Experience Required: 3 to 8 years

Work Location: Pune

Description:

  •  Lead the concept development, detailed design, and integration of BIW structures including pillars, roof rails, floor assembly, front/rear modules, and reinforcements.
  •  Develop lightweight, cost-effective, and structurally robust BIW solutions using advanced materials and manufacturing processes.
  •  Ensure timely release of CAD models and 2D drawings with accurate GD&T and tolerance analysis.
  •  Coordinate with CAE, NVH, Crash, Manufacturing, Quality, and Serviceability teams for integrated vehicle performance.
  •  Manage design feasibility with respect to welding, joining techniques (spot weld, MIG, adhesive bonding, laser), and assembly constraints.
  •  Interact with suppliers and manufacturing for tool validation, part feasibility, and cost optimization.
  •  Support design validation activities including prototype builds, physical testing, and correlation with simulation.
  •  Contribute to DFMEA, DVP, BOM generation, change management, and gate reviews.
  •  Ensure compliance with regulatory crash, pedestrian safety, and emission standard

Role 2 – BIW Product Design –  Closures

Experience Required: 3 to 8 years

Work Location: Pune

Description:

  •  Experienced in Design & Development of BIW Closures from the concept to mass production Design.
  •  Experience in Door BIW 3D modeling (Front & Rear Door OTR PNL, INR PNL, Frame ASSY, hinge, latch REINF’s, OTR, INR rail, UPR MBR)
  •  Design stage interactions with digital designer, package in charge, electronics teams, door mechanism and other engineering teams.
  •  Ensure timely release of CAD models and 2D drawings with accurate GD&T and tolerance analysis.
  •  Coordinate with CAE, NVH, Crash, Manufacturing, Quality, and Serviceability teams for integrated vehicle performance.
  •  Manage design feasibility with respect to welding, joining techniques (spot weld, MIG, adhesive bonding, laser), and assembly constraints.
  •  Interact with suppliers and manufacturing for tool validation, part feasibility, and cost optimization.
  •  Support design validation activities including prototype builds, physical testing, and correlation with simulation.
  •  Contribute to DFMEA, DVP, BOM generation, change management, and gate reviews.
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